#vECU#2025

Empowering Automotive Development with FMUs

2025-08-14By INATECH Team

What is FMU?


An FMU, or Functional Mock-up Unit, is a standardized interface used in the field of systems and software modeling, particularly in engineering and Automotive applications. It allows for the integration and simulation of models created in different software tools. FMUs are based on the Functional Mock-up Interface (FMI) standard, which facilitates the co-simulation of dynamic systems.


What makes FMUs stand out?


  • Interoperability: FMUs allow models created in various simulation tools to work together seamlessly, enabling multidisciplinary collaboration without the need for custom interfaces or conversions.

  • Standardized Approach: Being based on the Functional Mock-up Interface (FMI) standard, FMUs provide a consistent interface for model exchange and co-simulation, making it easier for engineers to integrate and use models from different sources.

  • Model Reusability: Models developed as FMUs can be reused in different projects or simulations. This reduces duplication of effort and accelerates the development process.

  • Comprehensive System Testing: FMUs enable the simulation of complex systems by combining components from various domains (such as mechanical, electrical, and thermal). This holistic approach allows for more thorough testing and validation of system interactions.

  • Improved Collaboration: By allowing engineers from different disciplines to work together on a common platform, FMUs enhance communication and collaboration in model development.

  • Flexibility in Simulation: FMUs can be used for both model exchange and co-simulation, allowing users to choose the best approach for their specific analysis needs.

  • Efficiency in Development: The integration of multiple models into one simulation reduces the time and effort required to test and validate complex systems, leading to faster development cycles.

  • MCAL simulation using FMU


    Using FMUs, INATECH developed an MCAL simulation project, having following features:

  • ECU FMU which handles I/O components (DIO, ADC) and periodic tasks
  • Hardware FMU which replicates board-level interactions
  • GUI for visualization and debugging

  • Main contributions:

  • Harmonization of FMI standars with MCAL development
  • Enabling FMU compatibility with simulation tools like CANoe and FMPy.
  • Intuitive user interface for visualization and control

  • Other applications


  • Automotive Industry:
  • Vehicle Dynamics Simulation: FMUs are used to simulate the behavior of vehicles under various driving conditions, helping engineers design and test vehicle control systems.
  • Advanced Driver-Assistance Systems (ADAS): They enable the integration of different sensor models, such as camera and radar, to evaluate and enhance ADAS features.
  • Hardware-in-the-Loop (HIL) Testing: FMUs allow for real-time simulation of vehicle models while testing controllers and electronics in a controlled environment.

  • Aerospace:
  • Flight Control Systems: FMUs can simulate aircraft dynamics and control laws, allowing engineers to validate flight control algorithms.
  • System Integration Testing: They facilitate the integration and testing of various systems in a combined simulation environment.

  • Robotics:
  • Robot Motion Planning and Control: FMUs help in simulating robotic arms or autonomous vehicles by integrating mechanical, sensor, and control models.
  • Multi-Robot Coordination: They can be used to simulate interactions between multiple robots to optimize collaborative tasks.

  • Power Systems:
  • Grid Integration Studies: FMUs are employed to simulate power generation, distribution, and consumption, particularly in scenarios involving renewable energy sources and smart grids.
  • Dynamic Stability Analysis: Engineers use FMUs to analyze the dynamic behavior of power systems under varying conditions.

  • Industrial Automation:
  • Manufacturing Process Simulation: FMUs can represent complex manufacturing systems, enabling optimization of production processes and layouts.
  • Control System Verification: They allow tests of control systems against plant models before implementation on actual machines.

  • Consumer Electronics:
  • System Simulation: FMUs are used in modeling and simulating the interactions of different components within consumer electronic devices, enhancing performance design and validation.

  • Research and Development:
  • Academic Studies: FMUs are commonly used in research projects to simulate and validate theoretical models, supporting advancements in modeling techniques and tools.
  • Collaborative Projects: They enable cooperation among different research groups working on related but distinct components or systems.

  • Environmental Modeling:
  • Ecosystem Simulations: FMUs can represent various ecological models, helping researchers study interactions within ecosystems and the impact of changes or interventions.

  • Conclusion


    In summary, FMUs are a powerful tool for model-based systems engineering that enhance collaboration and efficiency in the development and testing of complex systems. The use of FMUs streamlines the modeling and simulation process, making it easier to tackle complex engineering challenges and optimize system designs.